What are our advantages in making die casting die?

1. The essential factors for achieving the highest productivity and part quality is proven to be the optimized runner design and heat energy control.
The die plays the mostly important role on the casting driven successful or not.
Not only the precision and dimensional accuracy is needed to efficiently produce high-quality castings, but also the optimized runner design and heat energy control approved to be significant factors for achieving the highest level of productivity and part quality.
Our target is aiming to develop and build dies that uphold the best class cycling time, part quality, and die-life.

2. In order to get the maximized‌ runner system, we always do the flow simulation based on the calculation of energy inputs and outputs as a basis for an ideal cooling design and perfect the runner layout to get the best one for each dies.

Benefit: Most of die casting dies in our foundery is able to sampled in one time success, and to export the dies in a short time. Such as, it will take 35~45 working days to have trial samples to test and validate it. Our customer can do die-casting with satisfying cycle time from the start. The casting quality and die life can be guaranteed and not compromised.

3. During die-casting production, the problems with the die are often leading to production stoppages.
Improving the factory utilization usually brings the most potential benefit. In die-casting production, the issues with the die are frequently the leading cause of production stoppages. We have considered these potential problems and solved them by optimal mold design in advance to minimize the possibility of downtime.
For example, Fast to replace insert on the die-casting machine directly. (less than 10 minutes from shot to shot are possible). Do tempering before the mold test to ensure the die-life. Do PVD coating for the deep featured areas and easy flushing areas.
PVD Coating Treatment
Optimized Design

4. Standardizing the trial sample processes to better guarantee tool’s life time.
The Irregular mold trial process could put the operator in a high-risk circumstance; Besides, it also shortens the mold life time dramatically.

A. Adopt spotting blue to confirm whether the parting line is well sealed, avoiding no aluminum material flying out to hurt the operator.
B. Apply infrared thermography to confirm if the mold’s temperature is suitable enough to start the trial, avoiding the risk of mold crack from sampling in unworkable temperatures.

Spotting Blue

5. Even after reasonably well-functioning trial production has been practised, improvements on comprehensive quality control will take place to minimize waste and rework rates.
The potential and actual casting defects will be analyzed and suggestions on solution for customers be carried out. We’ll perform the very precise and detailed simulations for this purpose.
Exact design and placement of squeeze pins where required, jet cooling, additive manufactured contour parts and partial insert, vacuum support.

6. We own a professional technical team and IT team to continuously improve the capability study of our working processes.
Our working processes are integrated into an autonomous ERP system, ensuring that all of our die castings dies can be guaranteed to complete on time.
Our achievement in succession‌ is based upon highly qualified and trained employees. Systematic and comprehensive development of skills promote us to build a dedicated, experienced, and innovative team. Continuous improvement of our manufacturing capabilities and expertise ensures sustainable and outstanding success.

7. Stringent Quality Assureance by Jihai Precision:
Quality is paramount at Jihai Precision. Our comprehensive quality control measures ensure that your die casting moulds meet or exceed industry standards. We prioritize the delivery of castings and processes that consistently meet customer expectations.

8. Success Stories and References:
Jihai Precision proudly shares success stories and references from past projects similar to yours. Explore our track record to gain insight into our capabilities, reliability, and customer satisfaction levels.

9. Negotiate Transparently with Jihai Precision:
Engage in transparent negotiations with Jihai Precision. Our team is committed to clarity in pricing and terms, ensuring a mutually beneficial partnership. Understand the costs involved, including tooling, production, and any additional services required.

10. Contact Jihai Precision Today:
Ready to optimize your die casting operations? Contact Jihai Precision today to discuss your requirements. Our team is here to guide you through the process, providing unmatched expertise, cutting-edge technology, and a commitment to excellence in die casting solutions.

Choose Jihai Precision for a seamless and efficient experience in obtaining customized die casting moulds and solutions. We look forward to partnering with you for success in your manufacturing endeavors.

Why Should You Choose Jihai Precision for Custom Die Casting Mold?

1. State-of-the-art manufacturing facilities equipped with advanced machinery and technology.
2. Extensive experience and expertise in die casting processes and materials.
3. Comprehensive quality control measures to ensure the highest standards of product quality and consistency.
4. Dedicated customer support and technical assistance throughout the entire die casting process.
5. Commitment to innovation, sustainability, and continuous improvement in die casting technologies and practices.